Enhancing Efficiency and Minimizing Costs with Consolidated Relief Valves
In the complex world of industrial processes, safety is paramount. One crucial component ensuring the safety of these processes is the relief valve. However, acquiring and maintaining relief valves can be a significant investment, both in terms of time and money. Baker Hughes recognizes these challenges and has developed a range of solutions under their Consolidated brand, aiming to streamline the process, reduce costs, and enhance overall efficiency.
Relief Valve Testing and Repair Costs
Understanding the repair frequencies associated with different types of relief valves is essential in managing costs effectively. Baker Hughes has addressed this concern by establishing over 50 Green Tag™ Centers (GTC) under the Consolidated brand. GTCs operate 24/7, 365 days a year, ensuring that valves can be repaired promptly when needed. The convenience of having numerous repair centers worldwide minimizes downtime and contributes to a smoother operation. Allied Valve technicians are certified to perform repairs at any of our locations which are designated Green Tag™ Centers. AVI technicians carry that same certification when working in the field at customer locations across the Midwest.
Retrofit Solutions for Changing Conditions
Process conditions in industrial settings are dynamic and may change over time. Consolidated relief valves offer a range of retrofit solutions to adapt to these changes seamlessly:
- Dual Media (DM) Conversion Kits: Ideal for 2-phase relief or multi-case relief scenarios.
- Pilot Retrofit Kits: Designed for higher operating pressures.
- Bellows for Increases in Backpressure: Provides flexibility in handling varying backpressure conditions.
- Thermodisc for Steam Relief: Specifically tailored for steam relief applications.
- Cryodisc for Negative Temperatures: Engineered to operate efficiently under extreme cold conditions.
These retrofit options empower industries to modify their relief valves as needed, eliminating the need for costly replacements and ensuring that their equipment remains up-to-date with evolving process requirements.
Track and Manage with ValvKeep™ Asset Management
Baker Hughes goes beyond manufacturing relief valves; they offer a holistic approach to valve management through their ValvKeep™ Asset Management system. Integrated into the proprietary Valve Lifecycle Management (VLM) Cloud, ValvKeep™ automatically stores essential valve information. This ensures that valve certifications are always up to date and readily available when needed. The efficiency gained through ValvKeep™ can significantly contribute to lowering the total cost of ownership over the valve’s lifecycle.
Innovative Features for Enhanced Reliability
Consolidated relief valves come equipped with innovative features that enhance their reliability and ease of maintenance:
- Coarse Threads Throughout the Body: Reduces the chances of damaged threads.
- Spindle Retainer: Eliminates the need to replace the disc, disc holder, or spindle in case of damaged threads.
- Larger Guiding Area: Prevents misalignment and galling for smoother operation.
- Eductor Tube Advantage™: A patented feature that eliminates excess bonnet pressure, allowing the valve to open and close more efficiently.
- Larger Seating Width on the Disc: Compensates for misalignment, improving overall performance.
- Adjustability of Blowdown: A greater number of notches on the adjusting ring allows for better adjustability of blowdown, enhancing control over the relief process.
In conclusion, Consolidated relief valves by Baker Hughes offer a comprehensive solution to the challenges associated with relief valve ownership. By providing efficient repair services, adaptable retrofit options, advanced asset management, and innovative features, Baker Hughes aims to empower industries to enhance safety while minimizing the total cost of ownership throughout the valve’s lifecycle.